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6 Best Types of Industrial Roofing Materials & Their Pros and Cons

Posted on July 25, 2024

industrial roofing

Are you looking for reliable roofing materials for your industrial roof? There is a wide range of roofing materials available for different industrial settings. Whether you own a warehouse, storage facility, a showroom, or a research center, there are roofing materials to suit all your industrial roofing needs. In this blog post, we have provided an extensive list of the best industrial roofing materials for you to choose from. Keep reading to learn the pros and cons of different industrial roofing materials so that you can make an informed decision for your roof and the years to come. 

1. Metal Roofs

Metal Roofs
Metal Roofs

Metal roofs are one of the top choices for industrial settings. Specially designed corrugated roofing panels provide a rustic and industrial appearance while also offering durability and energy efficiency. They also come in standing seam, stamped, and stone-coated variants, providing a roofing system that is really tough, lasts a long time, and doesn’t require much upkeep. 

These roofs are typically made from strong materials like steel, aluminum, and copper, and are often coated with special roof coatings to stop rusting, which is important if they’re exposed to harsh conditions. With so many different styles and colors to choose from, you can pick something that looks good and matches the overall style of your building.

Pros:

Longevity: Metal roofs can last 40 to 70 years or more, depending on the material

Durability: They are resistant to wind, hail, and fire, making them an excellent option for industrial buildings

Energy Efficiency: Reflects solar radiant heat, reducing cooling costs

Low Maintenance: Requires minimal upkeep compared to other types of industrial roofing materials

Cons:

Cost: Higher upfront cost compared to other materials

Noise: Can be noisier during rain or hail unless properly insulated

Expansion and Contraction: Metal expands and contracts with temperature changes, potentially causing fasteners to loosen over time

2. Built-Up Roofs (BUR)

Industrial commercial roofs are generally flat to accommodate heavy loads, foot traffic, and sometimes vegetation. Built-up roofing (BUR), also known as tar and gravel roofing, is a popular and long-standing choice for these roofs. BUR systems consist of multiple layers of bitumen and reinforcing fabrics, topped with gravel or a reflective coating to protect against UV damage and mechanical wear.

Pros

Durability: Multiple layers provide excellent protection against water and weather

UV Resistance: The top layer reflects UV rays, reducing heat absorption

Low Maintenance: Minimal maintenance is required, with easy repair options

Cons

Installation: Time-consuming and requires skilled labor

Weight: Heavier than other roofing options, requiring strong structural support

Odor: Strong odors during installation due to the use of hot tar

3.  Modified Bitumen Roofs

Modified Bitumen Roofs
Modified Bitumen Roofs

Modified bitumen is a durable, flexible, and thermal-resistant roofing membrane. It can withstand chances in temperature well, and it’s often preferred for its high resistance to tears and punctures, which is beneficial for roofs that experience significant foot traffic or are used for storage and equipment.

Pros

Flexibility: Adaptable to a wide range of temperatures, reducing the risk of cracking

Durability: Resistant to punctures and tears, making it ideal for high-traffic areas

Easy Installation: Available in peel-and-stick options for easier application

Cons

Cost: More expensive than traditional BURs

Maintenance: Requires periodic inspections and maintenance to ensure longevity

4. TPO Roofs

TPO Roofs
TPO Roofs

TPO, also known as thermoplastic polyolefin, is a type of single-ply roofing membrane. What sets it apart from other industrial roofing options is its exceptional durability and energy-efficient properties, making it an increasingly popular choice in the industrial sector. 

TPO roofs are often designed in white or light colors to maximize their reflectivity, which in turn contributes to improved energy efficiency by reducing heat absorption. This roofing system is also resistant to mold growth, dirt accumulation, and punctures, making it an ideal low-maintenance option for industrial roofs.

Pros

Energy Efficiency: Reflective surface reduces cooling costs

Durability: Resistant to UV, chemicals, and punctures

Easy Installation: Lightweight and easy to install, reducing labor costs

Cons

Longevity: Shorter lifespan compared to metal 

Seams: Seams can be vulnerable to leaks if it’s not properly installed

5. EPDM Roofs

EPDM Roofs
EPDM Roofs

Besides the other single-ply membranes, EPDM (ethylene propylene diene terpolymer) is a synthetic rubber roofing membrane that is widely recognized for its exceptional performance and durability. Its durability and thickness are the most reliable features property owners install them for. They are durable and highly resistant to weathering and normal wear and tear. It is particularly valued for its features, including resistance to UV radiation, ozone, and extreme temperatures. 

EPDM is available in black and white options, providing versatility in terms of aesthetics and heat reflection. It can also be installed using various methods, including fully adhered, mechanically attached, or ballasted, allowing it to adapt to different building requirements and designs.

Pros

Longevity: Can last up to 30 years with proper maintenance

Weather Resistance: Excellent resistance to UV rays, ozone, and extreme temperatures

Cost-Effective: Lower initial cost compared to other single-ply membranes

Cons

Aesthetic: Limited color options, typically only available in black and white

Installation: It requires skilled labor to install it and avoid leaks properly

6. PVC Roofs

PVC is an exceptional choice for a high-performance single-ply membrane due to its impressive durability, energy efficiency, and overall strength. These roofs are capable of withstanding heavy impacts and foot traffic, making them especially well-suited for industrial facilities where durability is a top priority. Furthermore, PVC roofing systems exhibit high resistance to chemicals, oils, and grease, making them highly suitable for roofs that are exposed to industrial by-products. 

Pros

Durability: Highly resistant to chemicals, fire, and punctures

Energy Efficiency: Reflective surface reduces heat absorption, lowering cooling costs

Flexibility: Can withstand high winds and thermal movement

Cons

Cost: Higher initial cost compared to TPO and EPDM

Environmental Impact: The manufacturing process is less environmentally friendly than other methods

Final Thoughts

Choosing the right type of industrial roofing material is really important for the long-term protection and success of your facility. Each roofing material has its own pros and cons, and the best choice depends on your specific needs, budget, and environmental conditions. Whether it’s the durability of metal or the energy efficiency of TPO, there’s definitely an option that will suit every industrial building. 

Contact The Expert Roofers At B&A Roofing For Your Commercial Roof Installation

Installing a commercial roof is a significant decision that involves considering many factors. From the selection of the roofing materials to choosing the right contractor, there are many aspects of roofing you need to consider before your project even starts. But choosing the right contractor can make your life easy. If you want to update your commercial roof in Hattiesburg, MS, contact the expert roofers at B&A Roofing. The roofers at our company ensure that your roof meets the local building codes and fulfills all your commercial needs. We are a team of skilled professionals who you can trust and rely on. Contact us today at (601) 520-3183 and consult with one of our experts.

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